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Benefits of Having Affordable Custom Mailer Boxes

Custom mailer boxes have become ubiquitous in the e-commerce landscape. When contemplating their use for your business, it’s crucial to gather comprehensive information for an informed decision.

The necessity of affordable custom mailer boxes in today’s business environment is undeniable, given their feature-rich attributes. With a variety of designs, shapes, sizes, and color options, these boxes enhance the overall presentation.

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In a highly competitive business market, establishing a foothold can be challenging. The market is saturated with brands and companies, making it difficult for new businesses to attract customers. In this scenario, CrownPackages’ custom packaging offers valuable support for business stability and growth.

Role of Custom Mailer Boxes

Custom mailer boxes, crafted from durable corrugated cardboard, offer robust protection during shipping without the need for additional packaging elements, ensuring cost-effectiveness and convenience.

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These boxes provide full customization options, allowing brands to align with their aesthetic by incorporating branded text, logos, and graphics directly onto the box. This makes custom mailer boxes a perfect choice for ecommerce and subscription brands.

The Varieties of Custom Mailer Boxes

Shipping containers come in diverse sizes, shapes, and materials, with costs influenced by item size and material quality. Consider the following options:

Custom Boxes

Adding your logo enhances product visibility, making it memorable during unboxing. Tailor-made boxes, like a custom-sized bicycle crate, offer a unique fit for your product.

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Padded Bags

Ideal for securing delicate items such as books and diskettes during transport, ensuring safe and damage-free delivery.

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Corrugated Cardboard Boxes

E-commerce heavily relies on these, universally accepted by couriers. Available in various sizes, shapes (square, telescopic tubes, triangular), and heavy-duty variants for bulky items. Custom options like fold-open and slide-open designs are also present.

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Poly Mailers

Lightweight, durable plastic bags suitable for shipping non-fragile items. A cost-effective alternative to corrugated custom mailer boxes, especially beneficial for saving on shipping expenses based on weight or size.

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Designing Custom Mailer Boxes with CrownPackages

Creating the perfect custom mailer box becomes a seamless process with the user-friendly design tools offered by CrownPackages. Our dedicated team empowers you to visualize and customize your gift boxes in real-time, providing control over every aspect, from colors to text and images. This ensures a final design that aligns with your preferences.

For those with pre-existing designs for mailer boxes, simply share your design with us, and we’ll take care of the rest. Our packaging experts are always available to assist, ensuring you discover and craft the ideal packaging for your brand.

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Before delving into the design process, consider what elements your custom mailer box should incorporate. Ponder what would captivate your customers and generate excitement about the contents within the cardboard box. Reflect on your brand’s identity and aesthetic. Whether it’s characterized by a playful and quirky demeanor or exudes a serious and established tone. Align your box design accordingly.

Leverage existing brand colors, fonts, and logos to maintain consistency and reinforce brand recognition. Integrating these elements into your custom mailer box enhances its identity and connection with your brand. Lastly, factor in the products housed within the box, ensuring adequate space and protective measures, especially if the items are delicate. This comprehensive approach ensures a well-designed custom mailer box that resonates with your audience and safeguards your products effectively.

Importance of Labels and Logos Printing

The visual allure of labels and logos imprinted on the box delivered to your customer’s doorstep each month is the initial focal point for them. To captivate their attention effectively, high-resolution color images can be intricately printed on corrugated material, catering to specific requirements like labels and logos on custom mailer boxes. A variety of printing options are available, providing flexibility to meet diverse needs:

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High-End Color Graphics Method

Utilizing a sophisticated color graphics method for manufacturing ensures vibrant and detailed label and logo representation, contributing to an eye-catching appearance.

In-Plant Direct Printing

In-plant direct printing offers a streamlined and efficient printing process, allowing for precise and clear labels and logos on custom mailer boxes.

Rotogravure and Offset Lithography (High-Volume)

For high-volume production, options like rotogravure and offset lithography provide cost-effective and high-quality printing solutions suitable for large-scale endeavors.

Letterpress or Flexography (Shorter Runs)

Letterpress or flexography, ideal for shorter production runs, offer a versatile and efficient way to print labels and logos on custom mailer boxes with excellent precision.

Silk-Screen Printing (Displays)

Silk-screen printing, particularly effective for displays, delivers a distinct and visually appealing finish to labels and logos, enhancing the overall presentation.

By focusing on labels and logos printing using these varied techniques, you ensure that the first impression your customers receive is visually compelling, reinforcing brand identity and creating a memorable unboxing experience.

Advantages of Affordable Custom Mailer Boxes for Your Business

Discovering the myriad benefits of integrating custom mailer boxes into your business strategy reveals a range of advantages. Here are some key highlights:

Lightweight Convenience

Custom mailer boxes offer the advantage of being lightweight, simplifying storage and shipping processes. Their minimal space and weight requirements make them easy for customers to handle, contributing to a delightful unboxing experience.

Robust Security

Ensuring the safety of contents, custom mailer boxes boast secure and sturdy designs with flaps that prevent spillage. Crafted from durable corrugated cardboard, these boxes are crush-proof and puncture-proof, enhancing the protection of shipped items.


Custom mailer boxes are cost-efficient, utilizing affordable raw materials. Their competitive pricing, often price-matched by providers like CrownPackages, makes them a budget-friendly packaging solution for businesses.

Versatility in Size and Shape

With a broad range of sizes, shapes, and paper types, custom mailer boxes offer versatility to accommodate various products. Their customizable nature allows companies to tailor dimensions, paper types, and ink options according to their specific requirements.

Tailored Customization

For companies like CrownPackages, custom mailer boxes provide extensive customization options. From printing choices to interior dimensions, businesses can tailor each element of their custom cardboard boxes to align with brand aesthetics and preferences.

Environmental Friendliness

Contributing to environmental sustainability, custom mailer boxes are predominantly made from recycled materials and can be recycled after use. This eco-friendly aspect positions them as an ideal packaging solution for eco-conscious brands, resonating well with environmentally aware consumers.

Strategic Marketing Tool

Custom mailer boxes double as an effective marketing tool by showcasing branded logos, colors, and fonts. This branding strategy enhances brand visibility, as these boxes become noticeable when delivered to neighbors or handled by delivery personnel.

Enhanced Unboxing Experience

Elevating the unboxing experience, custom mailer boxes create a sense of excitement akin to opening a present. Businesses can further enhance this experience by incorporating additional components such as fillers, inserts, or unique artwork, catering to the growing demand for memorable unboxing encounters from consumers.

Concluding Thoughts

In summary, custom mailer boxes transcend traditional packaging. They offer secure and lightweight shipping, cost efficiency, and versatile design. Beyond logistics, they serve as powerful marketing tools, contributing to a positive brand image and fostering customer loyalty. The customizable nature of these boxes, coupled with environmentally friendly practices, provides a tailored packaging solution.

Leveraging social media with engaging images further enhances brand identity. CrownPackages offers comprehensive insights and wholesale prices across the US, empowering your business with packaging that exceeds expectations, turning each delivery into an unforgettable brand experience.

Frequently Asked Questions
How can I determine the right box size for my needs?

Measure your merchandise to avoid choosing a box that’s too small or too large. Consider extra padding space, and be aware of the size limits set by major U.S. shipping companies.

What is the smallest box for cost-effective shipping?

The smallest, light-weight custom mailer boxes are generally the most cost-effective for shipping, depending on the shipping company and method chosen.

What are custom mailer boxes?

Custom mailer boxes, also known as Roll End Front Tuck with Dust Flaps (REFT), are designed for cost-effective and efficient shipping and storage. They are commonly used for retail, subscription, and shipping purposes.

What is a standard mailer box size?

Common mailer box sizes include 4 x 4 x 2”, 6 x 6 x 2”, and 8 x 5 x 3” for shipping various orders.

Why use custom mailer boxes?

While standard shipping boxes are functional, custom mailer boxes showcase your company, increase brand recognition, and allow customers to easily recognize your branding and logo.

What is the difference between a mailer and a shipper box?

Mailer boxes are convenient for smaller, fewer goods, providing a delightful experience for customers. Shipper boxes are designed for heavier, fragile items, ensuring hassle-free transport.

How thick is a mailer box?

Mailer boxes have varying thickness based on the box style. For example, small/medium mailers have an E-Flute thickness of 1⁄16 inch (0.0625), while large mailers have a B-Flute thickness of ⅛ inch (0.125).

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